Help and Information for Lenze GST Helical Geared Motors

Mounting Position

GST Mounting Position

The GST Helical gearbox mounting position determines the oil fill level and the appropriate vent location.

It is very important that the correct mounting position is specified when ordering, if a gearbox is fitted in a position other than the one specified on the name plate then it’s very likely that oil starvation will occur on some gears and bearing with catastrophic failure or the unit.

Please see chart below and check the GST helical gearbox or geared motor before installation as incorrect mounting position would void warranty.

Lenze Gearbox Mount Position A - B3 — **A = B3

Lenze Gearbox Mount Position B - B8 — B = B8

Lenze Gearbox Mount Position C - V5 — C = V5

Lenze Gearbox Mount Position D - V6 — D = V6

Lenze Gearbox Mount Position E - B7 — E = B7

Lenze Gearbox Mount Position F - D6 — F = D6

** Please note Lenze use mounting positions A to F. We have included the IEC reference next to each mounting position

Identification

Lenze GST Helical Geared Motor Identification.

It is most important when purchasing a replacement Lenze GST Geared Motor that the unit is identified correctly, the Lenze GST modular makeup means an infinite number of options available and many of the options are not always visible.

Fortunately Lenze assign a unique number to each geared motor that identifies the unit exactly, because the number is unique to your geared motor it ensures an accurate quote for a replacement and peace of mind that the replacement unit will fit and perform exactly as the original.

The name plate below shows the position of the identification number.

The number will always be 8 digits and it will start:

15****** = Standard Unit

13****** = Modified Unit

The above style of nameplate has been used for approximately 8 years but if the plate is silver as below the unit will have 2 nameplates one for the motor and one for the gearhead again using an 8 digit unique identification number and starting 15****** or 13****** we need the details off both nameplates for correct identification.

Small Nameplate for Lenze GST Geared Motor

These numbers and a photo if not sure of identification can be uploaded here on our Contact Us page

Dimensioning

GST--1M VBR

		080C32	090C12	090C32	100C12	100C32
g		156	176		194
g1	MHEMAXX	150	152	157	166
g1	MHEMABR	132	137		147
k1	MHEMAXX	224.5	274		309	324
k2		145	180
Δ k	MHEMABR	73	68		76
	MHFMAXX	128			109
	MHFMABR	183	181		170
		k
GST04		373	433
GST05		394	454		489	504
GST06		417	477		512	527
GST07		446	506		541	556
GST09			549		584	599

		112C22	132C12	160C22	160C32	180C12	180C42
			132C22			180C32
g		218	258	310		348
g1	MHEMAXX	176	195	210		230
g1	MHEMABR	158	187	210		230
k1	MHEMAXX	363	403	457.5	501.5	561	618
k2		222	265	300
Δ k	MHEMABR	90	109.5	105		113
	MHFMAXX	102	115	149			155
	MHFMABR	183	201.5	179		215
		k
GST06		572
GST07		601	649	708
GST09		644	692	751	795	855	912

	a	h¹⁾	o¹⁾	p¹⁾

GST04	36	50	100	138
GST05	45	63	115	168
GST06	56	80	145	211
GST07	70	100	180	264
GST09	89	125	222	329

	d	d₂	l	l₁	l₂	u	t	i	i₅	o₁	b₅	b₇	c5	e₅	f₅	m	n	n₁	s₅
	k6
GST04	16	M5	32	6	20	5	18	35	45	134	55	105	17	128	80	24	20	25	9
GST05	20	M6	40	6	28	6	22.5	43	56	165	70	125	22	154	99	32	26	29	11
GST06	25	M10	50	4	40	8	28	53	68	191	72	160	27	194	115	37	30	43	13.5
GST07	30	M10	60	7.5	45	8	33	64	84	223	80	200	35	245	137	48	40	57	18
GST09	40	M16	80	8.5	63	12	43	84	107	271	105	245	43	296	161	51	45	56	18

GST--2M VBR

		080C32	090C12	090C32	100C12	100C32	112C22
g		156	176		194		218
g1	MHEMAXX	150	152	157	166		176
g1	MHEMABR	132	137		147		158
k1	MHEMAXX	224.5	274		309	324	363
k2		145	180				222
Δ k	MHEMABR	73	68		76		90
	MHFMAXX	128			109		102
	MHFMABR	183	181		170		183
		k
GST04		413	473
GST05		443	503		538	553
GST06		469	529		564	579	624
GST07		525	585		620	635	680
GST09			648		683	698	743
GST11					740	755	800
GST14							890

		132C12	160C22	160C32	180C12	180C42	225C12
		132C22			180C32		225C22
g		258	310		348		447
g1	MHEMAXX	195	210		230		346
g1	MHEMABR	187	210		230		346
k1	MHEMAXX	403	457.5	501.5	561	618	848
k2		265	300
Δ k	MHEMABR	109.5	105		113
	MHFMAXX	115	149			155	213
	MHFMABR	201.5	179		215		213
		k
GST06		672
GST07		728	787	831
GST09		791	850	894	954	1011
GST11		848	907	951	1011	1068	1298
GST14		938	997	1041	1101	1158	1388

	a	h¹⁾	o¹⁾	p¹⁾

GST04	0	80	100	132
GST05	1	100	115	158.5
GST06	2	125	145	198
GST07	3	160	180	251
GST09	4	200	222	311
GST11	4	250	270	385
GST14	6	315	328	479

	d	d	d₂	l	l₁	l₂	u	t	i	i₅	o₁	b₅	b₇	c₅	e₅	f₅	m	n	n₁	s₅
	k6	m6
GST04	20		M6	40	5	28	6	22.5	43	53	174	76	105	18	129	112	24.5	20	36	9
GST05	25		M10	50	4	40	8	28	53	66	214	90	125	23	155	139	32.5	26	49	11
GST06	30		M10	60	6	45	8	33	64	79	243	106	160	28	196	157	38	35	52	13.5
GST07	40		M16	80	7	63	12	43	84	104	302	130	200	34	247	196	48.5	45	66	18
GST09	50		M16	100	8	80	14	53.5	105	127.5	370	165	245	44	298	239	54	48	74	18
GST11		60	M20	120	8	100	18	64	125	155	433	200	300	54	368	280	69	65	80	22
GST14		80	M20	160	15	125	22	85	165	200	533	250	380	65	460	340	85	85	91	26

GST--3M VBR

		080C32	090C12	090C32	100C12	100C32
g		156	176		194
g1	MHEMAXX	150	152	157	166
g1	MHEMABR	132	137		147
k1	MHEMAXX	224.5	274		309	324
k2		145	180
Δ k	MHEMABR	73	68		76
	MHFMAXX	128			109
	MHFMABR	183	181		170
		k
GST06		563	622
GST07		630	689		724	739
GST09		711	770		805	820
GST11		787	846		881	896
GST14			970		1005	1020

		112C22	132C12	160C22	160C32	180C12
			132C22			180C32
g		218	258	310		348
g1	MHEMAXX	176	195	210		230
g1	MHEMABR	158	187	210		230
k1	MHEMAXX	363	403	457.5	501.5	561
k2		222	265	300
Δ k	MHEMABR	90	109.5	105		113
	MHFMAXX	102	115	149
	MHFMABR	183	201.5	179		215
		k
GST09		865
GST11		941	989
GST14		1065	1113	1173	1217	1276

	a	h	o¹⁾	p¹⁾

GST06	34	125	145	198
GST07	42	160	180	251
GST09	52	200	222	311
GST11	66	250	270	385
GST14	83	315	328	479

	d	d	d₂	l	l₁	l₂	u	t	i	i₅	o₁	b₅	b₇	c₅	e₅	f₅	m	n	n₁	s₅
	k6	m6
GST06	30		M10	60	6	45	8	33	64	79	240	106	160	28	196	157	38	35	52	13.5
GST07	40		M16	80	7	63	12	43	84	104	302	130	200	34	247	196	48.5	45	66	18
GST09	50		M16	100	8	80	14	53.5	105	127.5	370	165	245	44	298	239	54	48	74	18
GST11		60	M20	120	8	100	18	64	125	155	433	200	300	54	368	280	69	65	80	22
GST14		80	M20	160	15	125	22	85	165	200	533	250	380	65	460	340	85	85	91	26

Lubricants

Lenze GST helical gearbox and geared motors are ready for operation on delivery and are filled with lubricants specific to both the drive and the design. The mounting position and design specified in the order are key factors in choosing the volume of lubricant.

The lubricants listed in the lubricant table are approved for use in Lenze drives.

Mode	CLP 460	CLP HC 320	CLP HC 220 USDA H1
Ambient temperature [°C]	0 … +40	-25 … +50	-20 … +40
Specification	Mineral based oil with additives	Synthetic-based oil (synthetic hydrocarbon / poly-alpha-olefin oil)
Note			For food processing industry
Changing interval	16000 operating hours not later than after three years (oil temperature 70...80 °C)	25000 operating hours not later than after three years (oil temperature 70...80 °C)	16000 operating hours not later than after three years (oil temperature 70...80 °C)
Fuchs	Fuchs Renolin CLP 460	Fuchs Renolin Unisyn CLP 320	bremer & leguil Cassida Fluid GL 220
Klüber	Klüberoil GEM1-460 N	Klübersynth GEM4-320 N	Klüberoil 4 UH1-220 N
Shell	Shell Omala 460	Shell Omala Oil HD 320

Please contact Transdrive if you are operating at ambient temperatures in areas up to < -20°C > or up to +40°C

Installation

Danger!

Electrical connections must only be carried out by skilled personnel

This documentation is directed at qualified skilled personnel according to IEC 60364. Qualified skilled personnel are persons who have the required qualifications to carry out all activities involved in installing, mounting, commissioning, and operating the product.

Motor Connection

To correctly connect the motor, please observe:

The notes in the terminal box of the motor
The notes in the Operating Instructions of the motor
The technical data on the nameplate

GST Operating Instructions

Operating Conditions

The Lenze GST Helical Gearbox and Geared Motors are designed to be operated in the following conditions to obtain its full operational life, should your application fall outside the stated conditions then operational life could be adversely affected. Please click link below to see exact operational limits or call Transdrive sales desk for guidance.

The powers, torques and speeds specified in this website are rounded values and are valid under the following conditions:

Operating time/day = 8 h (100% OT)
Duty class I for up to 10 switching operations/h
Mounting positions and designs in this catalogue
Standard lubricant
T_amb = 20 °C for gearboxes,T_amb = 40 °C for motors (in accordance with EN 60034)
Site altitude <= 1000 m amsl
The selection tables provide the permissible mechanical powers and torques. For notes on the thermal power limit, call Transdrive or see Lenze High Effiecency GST Catalogue from 0.75kW
The rated power specified for motors and geared motors applies to operating mode S1 (in accordance with EN 60034).

Load Capacity C

C is the load capacity of the gearbox, this is determined via several variable factors.

Number of hours per day the unit is operated
Number of starts per hour
Load Type see below

Load Type

Duty I = Smooth operation, small or light jolts
Duty II = Uneven operation, average jolts
Duty III = Uneven operation, severe jolts and/or alternating load

It is important to select the correct load capacity C of the gearbox as this ensures the gearbox is robust enough to give its full service life, incorrect selection could result in premature failure of the gearbox or oversizing with a larger and more expensive gearbox being selected than required.

As a rough guide with 8 hours per day running and no more than 10 starts per hour with correct oil selection and ambient temperature, then a selection of C as below would be suitable.

Duty I 1.0 to 1.4
Duty II 1.4 to 1.6
Duty III 1.6 to 1.8

For a full and technical explanation of load capacity C please see below or call Transdrive for further advice.

Load Capacity and application Factor

Load capacity of gearbox

Rated value for the load capacity of Lenze geared motors

c is the ratio of the permissible rated torque of the gearbox to the rated torque supplied by the drive component (eg. The build in Lenze motor)
The value of c must always be greater than the application factor k calculated for the application.

Application factor k (according to DIN 3990)

Take into account the influence of temporally variable loads which are actually present during the atnticipated operating time of gearboxes and geared motors.

k is determined by:-

the type of load
the load intensity
temporal influences

Duty class	Load type
I	Smooth operation, small or light jolts
II	Uneven operation, average jolts
III	Uneven operation, severe jolts and/or alternating load

Other Lenze Gearboxes

Please select the Gearbox Type below:

Lenze G500B Bevel Gearbox Lenze GKR Bevel Gearbox Lenze GKS Helical-Bevel Gearbox Lenze GSS Helical-Worm Gearbox Lenze G700-P Planetary Gearbox Lenze MPR/MPG Planetary Gearbox Lenze G500-H Helical Gearbox Lenze G500-S Shaft-Mounted Helical Gearbox Lenze GFL Shaft-Mounted Helical Gearbox